April 2007 Build Photos

Apr 07 Build Hours: 47
25-Apr-07

25 Apr 07.
|
|
|
Fillets on the inside corners. |
|
|
|
|
|
Covered with epoxy. |
|
|

23 Apr 07.
|
|
|
More shots of the wet box mold. |
|
|
|
|

20 Apr 07.
|
|
|
Side frames and bottom cut. |
|
|
|
|
|
Sides cut. |
|
|
|

17 Apr 07.
|
|
|
Pulling off the peel ply. |
|
|
|
|

16 Apr 07.
|
|
|
Ready to go. |
|
|
|
Carbon uni's wet out and the keel coated with epoxy and cab-o-sil. |
|
|
|
Carbon uni's in the axel area. |
|
|
|
|
and the keel blade. |
|
|
|
|
other side. |
|
|
|
Reinforcments. |
|
|
|
|
1st layer of carbon fabric. |
|
|
|
|
|
Kevlar partly wet out. |
|
|
|
Kevlar in place. |
|
|
|
Next layer of carbon. |
|
|
|
And in the vacuum bag. |
|
|
|
Reward for a hard day! |
|
|

15 Apr 07.
|
|
|
Kevlar cut. |
|
|
|
|
And the carbon |
|
|
|
|
The plastic pattern. |
|
|

11 Apr 07.
|
|
|
Ready for final sanding. |
|
|
|
|
Added fairing compound to the low spots. |
|
|
|

10 Apr 07.
|
|
|
The keel with.... |
|
|
|
... the clamps... |
|
|
|
... removed. |
|
|
|
And rough... |
|
|
|
..faired. |
|
|
|
Getting closer. |
|
|
|
|
|
Leading edge. |
|
|
|
Mostly faired. |
|
|
|
|
|
Adding the trailing edge section. |
|
|
|
|

09 Apr 07.
|
|
|
Three of the sections epoxied.... |
|
|
|
... together, with the forth getting epoxied. |
|
|
|
|
A close-up of the keel bulb plate. |
|
|
|
And the G10 tube.... |
|
|
|
.... for the axel. |
|
|

08 Apr 07.
|
|
|
All sections have been rough profiled.... |
|
|
|
... and the slots for the.... |
|
|
|
...bulb plate cut. |
|
|
|
Sections all aligned.... |
|
|
|
...and marked for the axel shaft. |
|
|
|
Axel shaft holes.... |
|
|
|
...drilled. |
|
|

05 Apr 07.
|
|
|
2 sections profiled.... |
|
|
|
... with slots cut for bulb plate. |
|
|
|
Gave up on the band saw.... |
|
|
|
And cut the profile with the saber saw. |
|
|
|
4 sections rought trimmed to shape. |
|
|
|

03 Apr 07.
|
|
|
Close up of the slot and the carbon rod. |
|
|
|
Bonding in the carbon rod. |
|
|
|
|
New vacuum to help control the carbon dust. |
|
|
|
|
Profile cut. |
|
|
|
Close up of the slot for the blub plate. |
|
|
|
|
Next section marked for cutting. |
|
|

Return to Photo Gallery
