|
|
| |
|
| 01 Jan 09. Happy New Stubs!
|
 |
Sanded smooth the mast where the old stubs
were and put on the new spreader to mast attachments.
See Jan Pix. |
| 28 Dec 09. Happy Holidays!
|
 |
Attached the keel chainplates this last couple
of weeks as I have managed to find some time free. Vacuumed out the boat
and cleaned up a lot of the mess inside. Attached the floorboards to the
hull and started to figure out how to mount the cooler and port-a-potty.
Also cut the stubs off the mast. |
| 14 Dec 09. Odds and ends.
|
 |
Have been working on a bunch of different
things this past two weeks. Cut the boom to length and inserted the end
fitting. made up a bunch of foam plugs for the mast. Drilled the holes,
made G-10 inserts and epoxied them in place for the chainplates to attach
the keel controls.
See Dec Pix. |
| 29 Nov 09. Mast wires.
|
 |
So I got the data bus figured out. I hooked up
my laptop to the NMEA bus and could read the data streams. The GPS is
putting out good data. I had miss wired the lines going to the A/P head
and it now can read the GPS data, it just does not know what to do with
it. The VHF still does not see the GPS data and the AIS box is completely
out to lunch. Waiting to hear back from their tech people. So with that at
a standstill I got all the wires together that will run in the mast and
tied them in a neat bundle, using an arcane aviation method of tie sting.
No plastic zip ties to chaff on the halyards.
See Nov Pix. |
| 24 Nov 09. No data, no bus?
|
 |
So the last big bug to work out of the
electrical system has been that the GPS is not talking to the VHF & A/P. I
have checked and double checked the connections and all the wires are
good. I have changed configurations and settings with no avail. In the
middle of all this I gave up and installed the 12vdc outlets. Time to keep
it simple and just drill some holes. I put one the the main panel and 2
under the side above the water tanks. A suggestion from Jacopo in Italy
was to put in a USB outlet. I took that and found a 12vdc to USB adapter
the fits in the standard 12vdc outlets. That's it in the main panel.
Thanks Jacopo. |
| 21 Nov 09. Bleeding A/P!
|
 |
Bled out the air from the autopilot hydraulic
system today. The test box worked great. Wendy sat inside pouring fluid in
the reservoir as fast as I was pumping it out the bleeder ports. Not shown
is the mess of hydraulic fluid all over the back of the boat when the hose
popped off the bleeder port and shot up about one meter into the air.
After I cleaned up the mess the A/P initialized and I was able to move the
tiller with the remote. |
| 20 Nov 09. Test box
|
 |
One of the problems was the A/P would not
initialize on the nke bus. Seems the pilot likes to be able to run a check
on rudder movement before it allows it to be hooked in with the
instruments. I needed to get all the air out of the hydraulic system
before that could happen. The only way to get the air out is to run the
pump. The computer will not allow the pump to run if there is air in the
system. Arg! So I made a test box that bypasses the computer and allows
the pump to run manually. And better yet I made it from parts I had laying
around. |
| 15 Nov 09. "I can not do that
Dave"
|
 |
That's what I imagined what the computer said
to me today as I powered up all the electrics at once today. They all
worked, just that none of them would talk to each other. I plan to ring
out all the wires to be sure I don't have any opens or misconnects then
see if I can reconfigure the NMEA bus settings. |
| 14 Nov 09. A bad habit.
|
 |
That I have found myself in. In wiring the
boat I have generated loads of trash, so I have just been tossing it in
the wet box and it then falls out of the boat. Convenient, yes,
environmentally sound? No. |
| 10 Nov 09. More wiring. |
 |
Still have been working on wiring. All the
wires have been run and I'm now terminating them. I also have lighting
inside the boat so working is a bit easier now that I can see what I'm
doing. Have also been cleaning up the wire bundles and securing them.
See Nov Pix. |
| 30 Oct 09. That looks better.
|
 |
We got the forward navigation lights on the
correct sides now. Have still been busy this week running wires. I've got
most of the wires run and routed and I'm just starting to terminate them.
We have reached a milestone today as we have 3000 hrs into the boat.
See Oct Pix. |
| 25 Oct 09.Whats wrong with this
picture?
|
 |
Have been busy this week running wires.
Installed the hull nav lights & wired them up to the panel. They worked
fine except that some time from when I pulled them out of the box and to
when they got stuck to the boat, they got switched. |
| 18 & 19 Oct 09. Pumped!
|
 |
Installed the A/P Pump and attached the wires.
Have also been drilling holes for the tie wraps to hold the wire bundles.
After drilling a bunch of holes I them come back and coat with epoxy. Have
been routing all the cables for the A/P and instruments. |
| 16 Oct 09. Speed of sound?
|
 |
Wired the single combination speed, depth,
temp transducer to replace the two separate units that came with the nke
A/P. Installed the box and ran the wires. |
| 15 Oct 09. Boxes.
|
 |
Started installing the various boxes for the
A/P, GPS, Instruments, etc. |
| 13 Oct 09. Fill and paint.
|
 |
Filled the screw holes with filler and painted
the doublers on the inside of the boat. |
| 12 Oct 09. Doublers
|
 |
Made up some doublers to go under the cockpit
seat edge for reinforcing where the keel & runner clutches will mount. |
| 11 Oct 09 Compii.
|
 |
Installed the 2 compasses today. |
| 10 Oct 09. Compass holes.
|
 |
Cut the holes for the compasses (compassi?)
See Oct Pix. |
| 08 Oct 09. Re-route
|
 |
I was trying to route/stuff the cables up to
the panel and they would not behave. So I made a terminal where the 2
cables meet and separated out the negative wire and just ran 1 to the
panel. |
| 06 Oct 09. Power to the panel!
|
 |
Ran the battery cables up to the electric
panel and hooked them up. Yea electricity! And yes, I need to charge the
batteries. |
| 05 Oct 09. This and that.
|
 |
I did a bunch of different things today. Got a
second coat of paint on the aft rails. Installed the bulkhead fittings for
the hoses to the A/P ram, and then hooked up the hoses. Bolted down the
aft rails. Ran the battery cables from the batteries to the panel and
hooked them to the battery and battery switch. |
| 04 Oct 09. J/24 Maintenance.
|
 |
That's Craig in the cockpit of the Bad Idea
while I'm up at the top of the mast straightening out the Windex tabs.
Today was the day we got the J/24 ready for the fall race season. Other
then the mast work we spent most of the time cleaning and Teflon polishing
the hull. |
| 02 Oct 09. Paint the rails.
|
 |
Painted the aft rails. Epoxied the "sticks"
for mounting the various A/P boxes to the inside of the cockpit wall. Used
the trick of covering the sticks with epoxy and then dabbing some 5 min
epoxy on the ends and putting them in place. No clamps and only had to
hold them in place a few minutes. Drilled the holes for the ram hoses. |
| 01 Oct 09. More of the aft
rails.
|
 |
Epoxied the G10 tubes into the aft rail
mounting holes. Shaped the ends of the aft rails and prepped for paint.
See Oct Pix. |
| 28 & 29 Sep 09. Decisions,
decisions.
|
 |
So I got the new aft rails welded up (again
many thanks to John), and had to decide go with version 3 or 2. Stuck the
motor mount and motor on to check for clearance. Went with version 3.
Drilled the bolt holes, epoxied backing plates in and cut up G-10 tubes.
Got the connector wiring for the RockBox and the electronics together and
mounted the RockBox and the NKE autopilot head to the panel and screwed
the panel in place above the main hatch. See Sep Pix. |
| 20 Sep 09. Yea, aft railings!
|
 |
I got the aft railings all welded together
this week, thanks John. And started to fit them to the boat, when..... I
also mounted the A/P ram to the deck & painted the area above the main
hatch where I removed the panel and filled the holes. Also painted the
filled holes in the deck from the old rails and track. So I was fitting
the aft rails when I took a break and was looking at some of photos of the
Minis finishing up the 1st leg of the Transat, when I saw how one of the
boats had done their aft rails. Much lighter and simpler. So I cut up the
rest of the leftover aluminum tubing and will see if John can weld these
up. Wendy says I can not look at any more pictures of Minis until I get
mine finished! |
| 13 & 14 Sep 09. This & that.
|
 |
Finished all the bits for mounting the rudder
position sensor. Added fillets for the panel stop blocks & sanded area to
ready for painting. Drilled holes for the A/P ram mount through the deck
and made up a backing plate and epoxied it in place. Figured out where all
the A/P box, interface boxes & AIS receiver will mount. Made up stringers
to screw all that stuff in to and prepped the area for gluing. |
| 07, 08 & 09 Sep 09. Instrument
panel version 4, revision 2?
|
 |
So I started with a new panel idea by mounting
the instruments from the back. All well and good, except that after
cutting the holes there would not be enough panel left too stay together.
I must be getting a bit smarter as I used a piece of scrap 1st. So I tried
to mount some stringers but I was not having any luck cutting the angles
needed. So then I went back to the original panel and trimmed some off the
top and bottom and moved the hinge up. All was fine until I attached the
hinge and then it interfered with the hatch again. Arrrg! So I cut a
rabbit for the hinge and it then fit. Epoxied the stop blocks in place.
We also passed the 2900 man hour mark. |
| 30 & 31 Aug & 01 & 02 Sep 09.
Looks good, well not so fast there.
|
 |
Worked on a bunch of little things. Mounted
the pump reservoir. Made a spacer block for the ram. Attached the ram
pivot point to the tiller. Figured out how to mount the rudder position
unit. Made a block and epoxied it in place for the compass sensor. Cut the
holes for the A/P head & RockBox. The RockBox is a battery powered unit
and I did not think that changing the batteries at sea would have a good
result. So the good guys at Detroit City Marine made up a 12vdc power
supply, thanks Chris. I just had to install a connector to the back of the
RockBox. All was going well, I had sealed the edges of the panel and
screwed it in place. Then I mounted the nke A/P head and RockBox in place.
It looked great and they could be seen anywhere in the cockpit. Then I
closed the hatch, or at least tried to close it. The heads stick out a bit
too far and will not allow the hatch to close. Shit! Back to the drawing
board.
See Sep Pix. |
| 25 & 26 Aug 09. A lot of
head scratching.
|
 |
Mounted the pump bracket to the underside of
the cockpit. Then set about to figure out how to mount the A/P ram to the
tiller. Along with routing the hoses and placing the rudder reference
unit. See Aug Pix. |
| 23 & 24 Aug 09. A/P Pump.
|
 |
I have been working on the auto pilot pump and
it's mount. 1st was to move the reservoir from on top of the pump to a
hose and then to a remote location. (easer to fill). Then a made a bracket
to mount the pump under the cockpit. |
| 11 Aug 09. Bilge Hose.
|
 |
Hooked up the hoses for the bilge pump to the
"Y" valves. Installed the thru-hull fitting in the aft deck. |
| 10 Aug 09. More holes.
|
 |
Cut the holes for the inside operated bilge
hoses. Then covered the exposed wood with epoxy. To make up for the holes
I made, I plugged the ones from the traveler and aft rails. |
| 02, 03, 04, 05 Aug 09. Traveler
track rev2.
|
 |
I'm still having connectivity issues with the
windows machine that I'm running the website on. Maybe it's time to move
it off of windows? Anyway I cut the G-10 tubes for the traveler inserts
and epoxied them in place. Made some new mounting bolts for the track to
replace the ones that were just a bit too short and the two that the
threads galled on removal. Then got the track bolted down to the deck in
the new location. See Aug Pix. |
| 27, 28, 29 Jul 09. More of the
rails.
|
 |
Continued with the new aft rails. This has
taken longer then I thought it would, as I could not find a good way to
support the rails in position to find the points to bend and the angles
needed for the uprights and supports. Here I'm fine tuning the rail to fit
the taper at the back of the boat. I think their ready for welding. I also
took this opportunity to remove the old rails and the traveler track. The
traveler track will be moved aft about 35mm to provide a bit more
clearance for the tiller. |
| 20, 21 & 22 Jul 09. Tubular.
|
 |
Worked on the tubing for the push-pits this
past week. I used a thicker wall tube and a step down in temper. Had none
of the previous problems with kinking and cracking. Or maybe it was
because the temps here have been over 110 deg and the aluminum is softer?
Got both railings bent and the support tubes cut and notched. Cut the
aluminum for mounting plates. |
| 14 & 15 Jul 09 Not so fast
there.
|
 |
More repairs before I can go further. The
ongoing saga of the cradle wheels continue. I had gotten larger wheels
before we left and had put them on as the 3 other sets of wheels were not
up to the weight of the boat. For some reason the 350 lb rating as listed
on the wheels may be for the wheel or the brackets but not the hub
bearings. So on with bigger wheels. The problem is the caster offset is
also larger and put more torque on the cross beam. So I cut up the 4x4 I
used to shore up the attic and made corner braces. So maybe next weekend I
get to do boat work? |
| 13 Jul 09. Back at it, well not
really.
|
 |
Thanks to all the people who were worried
about my kidney stones, they passed OK and I'm fine.
So what the heck have I been up to this last couple of months. I built
an aluminum frame for measuring Mini's. It was used in Newport before the
start of the Bermuda 1-2. I then got the truck ready for a long road trip.
We drove to Huston and the home of Third Coast Composites, Sam Ausmus,
Katie & Drew. We put Katie & Drew's boat "Wafi" on a trailer and with the
new 3C series mini "Eko" in tow behind Sam's truck we headed to Newport.
A week in Newport measuring boats, in the rain, helping the racers get
their boats ready, in the rain, and then out on the water to watch the
start, in the rain. Did I mention it rained a lot in Newport? For a couple
of desert dwellers it was nice to see so much rain but I think most of the
people there are sick of it.
We then flew to Bermuda to wait for the racers to finish. We had a
great 2 weeks in Bermuda and made many new friends. We would also like to
thank Brian Oatley and the St. George's Dinghy and Sports Club for their
hospitality and Roy Guay for letting us help out.
We then flew back to Newport, where it was raining, and picked up the
truck and made our way back to Phoenix.
Which gets us to the subject of the picture to the left. After we got
back, I got Wendy's car un-wedged from the garage. The next week on my
days off I went out to put the shop back together a figure out what to do
next. I went to pull down the attic steps to get to all the stuff I stored
up there and noticed that the ceiling was not right. Some words were said
and I quickly got a 4x4 jacked in place to shore it up. The small
connector plates that hold the trusses together had pulled out on 3 of the
ceiling beams. Another trip to the lumber yard and some metal straps and
bolts to put it all back in place. Of course it is Phoenix in the summer
and it was over 120 degs up there. That was last week and so after
this morning the shop is all put back and we will be able to work on the
boat tomorrow. Now were was I?
See July Pix.
|
| 30 Apr 09. Not much done....
|
 |
....in the past 2 weeks. Have been working on
passing a kidney stone so working bent over in the boat to secure all the
tube ends was not a lot of fun. I used the Clamp Tight tool to make hose
"clamps" out of stainless wire. I also build the bracket seen in the
picture for a mast head strobe light. And have been attempting to bend
aluminum tubing for new rails on the aft deck.
See Apr Pix. |
| 10 Apr 09. Down the re-tubes.
|
 |
Got the pump hole re-drilled and the pump
mounted. Found that the clear tubing I was using was too easily kinked and
would not work in the small area for the pump and valves. So off the the
hardware store to try the fiber reinforced stuff. That worked better but
it had to be soaked in hot water to get it to cooperate. All of the main
plumbing is done, just need to hook up the bilge intake and outlet. |
| 02 Apr 09. Down the tubes.
|
 |
So here is a picture of the tubing from
the aft tank to the manifold. About the only one that would behave. I'm
thinking that I should have just used rigid pipe as there would be no
expectation of being able to flex it. Had to add 90 deg elbows to hook up
the main tank. Also discovered that the hole I cut for the pump is too low
and the fittings on the pump interfere with the tubing for the tank. Arrrg!
so I plugged the hole and will try it again. |
| 01 Apr 09 Plumbing fun!
|
 |
Have I said how much I like plumbing....
Didn't think so. That has been my April fool's joke on me, trying to make
1 1/2 tubing bend in small places. The manifolds and valves are all glued
together and in place in the boat. Just down to hooking up the tubing.
See Apr Pix. |
| 25 Mar 09. Pieces, parts.
|
 |
Of plumbing. Sorted though all the bits and
tried to figure out how all of this will works. Cut the holes for the two
bilge pumps. Have been working on the fairing of the hull hole. |
| 19 Mar 09. Disaster or just a
slight setback?
|
 |
Well after all the tugging around with the
front wheels falling off the cradle has slipped back on the boat. I got
new wheels with longer screws on the front crossbeam and then I set about
to reposition the boat to the correct spot on the cradles, when the aft
starboard corner of the boat goes down with a loud bang. I look under to
see that caster has fallen off. So I jack up the aft crossbeam and see the
boat is still down by that corner. WTF? So I crawl under to find the
support pad has punched a hole thru the hull. *@^#%$$(@&@!!!. Seems the
pad lined up just right without being on either a stringer or bulkhead.
*&^#$!!!. After getting the boat on the right spot on the cradle and the
aft end jacked up so I can work on it, I cleaned out all the busted wood.
The good part of building your own boat is the repair is fairly easy. I
routed out sections on the stringers and made doublers and a patch.
Epoxied all this in place.
See Mar Pix. |
| 15 Mar 09. Stick up!
|
 |
The gin pole worked and we got the mast up.
And back down again. We had to stop the first time and make some
adjustments to the gin pole rigging, but the second time worked fine and
it was less effort then when we step the J/24 mast. We then set the boom
and bow sprit and took measurements for the sail maker. We then took it
all off and and started moving the boat back it the garage. Then the
wheels fell off. No really the wheels fell off. As we were pushing the
boat in to the driveway the wheels on the front of the cradle did not make
the bump. After 3 more stops to either put the wheels back on, or finally
put a movers dolly under the bow we got it back in the garage. Thanks to
Craig, Paul, Walt, Georgia, Beth, Ethan & Wendy for all the help! See Mar Pix. |
| 13 & 14 Mar 09. Gin pole.
|
 |
Got the aluminum tubing for the gin pole today
and made the base for it and figured out how to attach it to the deck.
Then rigged the line on the gin pole. With that done I went to work on the
mast. Drilled the halyards exits and attached the halyard blocks. Then ran
chase lines for all the halyards. |
| 03 Mar 09. A bit more of the
cap.
|
 |
Here is the top of the mast after the epoxy
cured and I removed the screws and cap. Yea mold release! Not as nice as
Ryan's but it should work. The
nuts shown were removed as they were only there to hold the screws in
position until the epoxy set. I would have liked to leave them in place,
but the inside diameter of the tube was not big enough to fit the screws
in with the nuts. |
| 02 Mar 09. Mast cap.
|
 |
Built the mast top cap and wind instrument
adapter plate and then epoxied the mounting screws in place. Also made up
and epoxied some reinforcements for the main halyard sheave. Finished the
last bits on the Nav light bracket and painted it black. |
| 01 Mar 09. A busy section.
|
 |
Of the mast. This is the hounds and there is a
lot that attaches here. Shrouds, forestay, runners, jib halyard block and
spin halyard downhaul. We got the Olivier Links from
Precourt Rigging riveted to the mast
today along with the Harken exit block. Made a masthead bracket for the
Nav lights and VHF antenna.
See Mar Pix. |
| 25 Feb 09. Rotisserie boom.
|
 |
Painted the boom today with clear paint. And
yes that is a BBQ Rotisserie that has been "adapted" to hold the boom.
With it on the boom turned nice and slow so there were no drips. Also got
paint on the mast in the areas of the spreaders and gooseneck. While
waiting for the 3 coats of paint to dry I trimmed the ends of the jockey
poles to fit the sockets. |
| 24 Feb 09. More of the deck
hole.
|
 |
Finished trimming the deck hole and cut a
notch for the antenna and electric connectors to fit. Then coated it with
epoxy, along with some touch up areas inside. Trimmed the inboard side of
the spreaders and made the outboard ends for same. |
| 23 Feb 09. Mast base and deck
hole.
|
 |
Made up the mast base adapter and assembled
that. Then cut the hole in the deck for the mast. |
| 18 Feb 09. More holes in the
mast.
|
 |
Set up the boom and mast together and laid out
the hole locations for the runners and halyards. Drilled and sanded all
the holes. This is the section where the shrouds, forestay, runner, spin
halyard and jib halyard all meet.
See Feb Pix. |
| 17 Feb 09. Well that's more
like it.
|
 |
Got all the boom aft end plates cut, fitted
and epoxied together. |
| 13 Feb 09. Good idea, bad
assembly order.
|
 |
Should have drilled the plates before gluing
together. As the drill broke through the last plate it broke the glue
bond. Not only that but I had drilled the hole crooked. Sigh. So I re-cut
new plates and also cut plates for the mast base. I drilled the holes 1st
this time, then started to cut it to fit the boom. 1st plate was went ok,
then I could not get a straight line on any of the next. Shit. That's when
I found all the plates I cut were not square. Shit, Shit. So I sanded
something to calm down. Tried the plates again. No luck, I could not draw
a square line to save myself. So I cut the thru bolt for the gooseneck.
Managed to get that right. Gave up before I messed up anything expensive.
After getting cleaned up Wendy discovered why I was having so much
trouble. It was Friday the 13th! |
| 12 Feb 09. Mast step
Done!
|
 |
Received the mast step and base from Dean Wood
of Marine Machine in Longview WA, this week and mounted the step in the
boat. Worked on a different way of assembling the plates for the aft end
of the boom. Cut the line slots in the mast end of the boom. |
| 05,06,07 Feb 09. Gooseneck
version 2.
|
 |
Finished with the fit of the sheaves at the
mast end of the boom and then attacked the bar. The aluminum bar. Cut,
ground, polished and assembled the goose neck fitting. Sounds simple, but
it was most of 2 days before it was finished and fitted to both the boom
and mast. |
| 01 Feb 09. Holy mast.
|
 |
Laid out and cut the holes for the shrouds and
forestay. I will be using the Olivier Link from
Precourt Rigging to attach the
standing rigging.
See Feb Pix. |
| 30 Jan 09. 1 step forward 2
back.
|
 |
Opened the slots in the mast part of the
gooseneck fitting. Started with the little die grinder, but soon gave that
up and went with the cutoff saw. More power! Some time with a file and it
was done. Again I looked like I had been in the coal mine. Now for the
steps back. I started to fine tune the fit of the gooseneck to the boom
when I discovered that the plate divisions were too thin to get a good
epoxy bond to the tube. So I mixed more epoxy and laid in some fillets. So
on to setback #2. While fine tuning the fit of the gooseneck to the mast I
ground too much out of the mid section and it now flexes. Arrg! Since I
seemed to be having better luck with the mast I went back to that and
sanded the spreader stubs and trial fitted the spreaders. Then added
fillets to the stubs and rough cut the spreader ends. And just to prove to
myself that I could get something done I finished the GPS bracket.
See Jan Pix. |
| 26 Jan 09. Not much to show for
a day's work.
|
 |
That is the mast end of the boom with the
sheave spacers fitted and epoxied in place. Today was a lot of fiddly
sanding to get the spacers just right. The plywood is there to simulate
the sheaves. The good part is I also made the spacers for the aft end and
will glue those in once the boom is cut to length. I also fine tuned the
GPS bracket latches. |
| 25 Jan 09. Working in a coal
mine. |
 |
By the time I got the gooseneck fitting ground
down it looked like I had been in a coal mine for all the carbon dust. The
fitting is mostly done, may need some fine tuning to fit it to the mast.
Made up some spacers for the boom blocks. Also made some backing blocks
for the latches on the GPS mount bracket, then epoxied them in place. |
| 19 & 20 Jan 09. Boom Bits.
|
 |
Worked on the blocks and dividers for both
ends of the boom. Lots of head scratching and fitting of many loose parts.
I lost count of how many times I dropped the sheave bushings. When I got
too lost, I epoxied the GPS mount in the cabin for a diversion. |
| 14 Jan 09. On track.
|
 |
Or the main sail track is on. Cleaned up the
carbon laid up yesterday at the gooseneck area. Started on the gooseneck
fitting it's self, but it was slow going and I quickly got bored, so I
decided I would have something to show for this past week. Used Extreme
Adhesives 360M to glue the track on to the tube as well as rivets. All
went well until about the halfway point, the rivet gun jammed and while
reassembling it I dropped the main piece and the little jaws inside went
flying. ARRG! After looking everywhere and the clock ticking on the glue,
I started to put things away so I could run and get another, when I found
the little bastard. After that bit of drama everything else decided to
play nice.
See Jan Pix. |
| 13 Jan 09. Gooseneck?
|
 |
Well, or at least the parts for it. Added
carbon fiber to the tubes I stuck on to the mast yesterday. And wrapped up
the other tubes to make the gooseneck fitting. |
| 12 Jan 09. Bits and Pieces.
|
 |
Cut up stainless tubes to use for the
gooseneck fittings. Then epoxied one of the stainless tubes and two G-10
tubes to the mast. These will then get covered with carbon fiber. Started
to lay-out the mast track sections on the mast. |
| 02 Jan 09. Gluing on the
spreader stubs.
|
 |
Epoxied the spreader stubs on to the mast.
Made up blocks to hold them at the correct sweep angle and dihedral.
Covered the wood blocks with package tape so the epoxy would not stick. I
also made a bracket for the GPS unit. |
| 01 Jan 09. A new year, a new
project.
|
 |
Time to start on the mast. I got the mast down
from side yard eves and identified all the locations of the spreaders,
Gooseneck, hounds and other bits. Then drilled the holes for the spreader
inserts.
See Jan Pix. |
| 31 Dec 08. Flattening the
holes.
|
 |
Without flattening my fingers! Got the lead
bulb halves off of the adjusting bolts, flipped over and on the skate
boards. The bolt holes that hold the two together were cone shaped at the
bottom of the holes so I had to make a nice flat bearing surface for the
bolts. Since the router worked so well I decided to try a Forstner bit in
the drill. Worked well and soon I had added another pound of lead shavings
to the 8 pounds all ready removed.
See Dec Pix. |
| 27 Dec 08. Shaving the Bulb.
|
 |
One of the things that had to done was to trim
the lead bulb halves where they join together and have the plate on the
keel fit. I figured my router could do the job, but how to hold the bulb
half flat and level and steady. A four long bolts with washers and nuts
for adjustment. I then built a frame and mounted the router on a piece of
plywood. A few modifications after the 1st pass and by the end of the day
both were done.
See Dec Pix. |
| 21 Dec 08. A step back.
|
 |
Not on the the motor mount but on the lead
bulb. The solder I added to the bulb keel slot today just fell right out.
Seems like I got a real good cold solder joint. So out with propane torch
and tried again. While it cooled I worked on the holes for the motor
mount. Drilled, cut inserts, and epoxied them in place. Then back to
filing the slots and edges.
I have now gone over 2500 hours so far. |
| 19 Dec 08. Lead and Carbon.
|
 |
Laid up the carbon inside the boat for the
jockey pole sockets and keel. That was a mess and I think it will require
some grinding when set to look good. Then worked on the lead bulb. Cleaned
up the slots for the keel plate and checked alignment. Added some solder
along the edge for the keel plate.
See Dec Pix. |
| 15 Dec 08. No pix today.
|
| |
Worked on cutting carbon fiber reinforcements
for the keel canting blocks attach points. Also some carbon for the jockey
pole sockets. Was cold and rainy today and did not want to work with
epoxy, so I started messing with the bulb. Those things are heavy and a
pain to move around. Weighted both halves, one was 338lbs and the other
was 348. Flipped them both over and started cleaning up the flash around
the keel slot. |
| 13 Dec 08. Get the lead out.
|
 |
Lowered the boat and cradle back down on its'
wheels, so I could roll the skateboards out with the halves of the lead
bulb. Moved a lot of the things that I had got out from that side of the
shop and were to much of a pain to put back, back. Painted the other side
of the foils orange. |
| 08 Dec 08. Now that's orange!
|
 |
Started painting the foils orange. And yes
they are orange. Used epaints EP2000 and it went on very well. Also
painted the area around the keel slot. While in the middle of all that I
got the other cockpit winch mounted. |
| 01-03 Dec 08. Hardware Store?
|
 |
Looks like I was running a Hardware Store from
the back of the boat, but I was just digging though all my collection of
5mm & 6mm stainless screws and nuts to mount the winches and mainsheet
cleat. Of course I was 2 bolts short to mount the 2nd winch. I had
previously epoxied in the G-10 tubes in the holes. Also final sanded the
keel, rudders, and daggerboard and all are ready for the final paint.
See Dec Pix. |
| 25-27 Nov 08. You call that a
rudder!
|
 |
Not really. That is the test rudder, to check
to be sure if the rudders can be moved from one side to the other.
Important if something should happen to one of the rudders.
See the Nov pix to see if it
fits on the port side. Spent this week remounting all the transom brackets
between the final coats of primers on the rudders and keel. Also drilled
the pilot holes for the mainsheet cleat and the cockpit winches. |
| 21 Nov 08. Figuring out where
to put....
|
 |
...the cockpit hardware. Long time crewmember
Craig stopped by today and we sat in the cockpit and determined where to
mount the winches, clutches, and main sheet blocks. We also were looking
and where to put the motor bracket. I quick made up a test rudder to check
clearance of the prop when I discovered that the rudder brackets on the
transom do not line up well enough for the pins to go in. So I will have
to loosen all the bolts insert the pins and bolt it back together. Arg!
And the primer I put on yesterday came out looking better, so I gave the
foils another couple of coats of primer. |
| 20 Nov 08. Fair and paint.
|
 |
I'm really getting to like this sanding thing!
*&^%^*$. Faired the rudders and keel again. Then coated with primer. We'll
see how it looks this time. |
| 19 Nov 08. Spotted rudders
|
 |
Filled the bad areas on the rudders and keel.
Drilled the holes for the battery disconnect switches.
See Nov Pix. |
| 13 & 15 Nov 08. Nothing much to
show.
|
 |
For 2 days of work. Its amazing how something
that looks pretty good, when after painting looks like shit. So more
sanding on both rudders and on the keel slot. I'll have to fill some areas
with more fairing compound, then more sanding. When bored with sanding I
loaded the 2 batteries in the boat and figured out how I will hold them in
place. Also drilled the holes for the battery cables. |
| 03 Nov 08. A forest of foils.
|
 |
Faired the rudders today and then primer
painted them and the keel strut and the bottom of the boat by the keel
slot.
See Nov Pix. |
| 28 Oct 08. Cherokee!
|
 |
We were in Newport RI for the Mini Class North
America general meeting and stopped by the Museum of Yachting new build of
the 6-metre "Cherokee". Wow what a boat. Pictures do not do it justice.
See the Web site here. And follow along with the build on
Tom's Blog. More pix here.
|
| 22 Oct 08. Tether anchors.
|
 |
Faired the keel bearing fairings. Try saying
that fast. Covered the blocks of mahogany with epoxy and filleted. Then
drilled the holes for the 3/8" dia stainless rod that the tether will hook
onto. Drilling the holes was fun. Ha. I had drilled a pilot hole in the
block before epoxying it in place so I figured that drilling would just
take a long bit and follow the pilot hole out in the cockpit then into the
side and though the other block. Yeah right, like it would be that easy.
When the drill came out the floor and hit the side at 45 deg angle, it
skipped up about 13mm and then continued drilling. When I then drilled it
out to 3/8 it was obvious that something was not right. Luckily I spotted
before blindly following the pilot hole. So I carefully re-drilled and
will plug the bad hole. Did the other side and knowing what to expect, it
came out ok. |
| 16 Oct 08. More of the keel
bearing fairing.
|
 |
Sanded the bearing fairing foam and then
covered it all with fairing goop. Made up blocks and epoxied them in place
for cockpit tether anchors. |
| 10 Oct 08. Keel bearing
fairing.
|
 |
Made fairing fillers with foam and epoxied
them to the bottom of the boat. worked on the rudders a bit as well. |
| 04 Oct 08. Getting closer.
|
 |
Ground the G-10 tubes in the wet box to final
size and countersunk the ends. Continued to sand the rudders. |
| 03 Oct 08. Rudder fairing.
|
 |
Continued with fairing the rudders. |
| 02 Oct 08. Tubes in wet box and
keel.
|
 |
Cut G-10 tube to length and epoxied them in to
the bolt holes in the keel and wet box. Had so much fun sanding the keel
slot that I got out the rudders and started with what I hope to be the
last round of fairing. See Oct
Pix. |
| 30 Sep 08. Holes in wet box and
keel.
|
 |
Drilled the holes for mounting the bearing
holders in the wet box. Had to cut down a drill bit and use an angle drill
to get in the box to make the holes. Drilled the hole in the keel for the
control lines. Also mounted the electric panel in place. Have now put in
2400 hours!
See
Sep Pix. |
| 29 Sep 08.
Keel wet box installed!
|
 |
The past week I have been mostly working on
the fairing around the keel slot. Made a pattern for the boot that will go
on the top of the wet box and keel inside the boat. Then today I epoxied
the wet box into position inside the boat and filleted on the inside. |
| 19 Sep 08. Sanding!
|
 |
Sanded the T-hull fitting and keel slot. Added
some more compound and was able to get the final fairing on the T-hull.
Keel slot will require more compound. The stryrofoam came out without a
problem. Cut holes in the top of the forward plate for cup holders, then
coated the exposed styrofoam with epoxy. Finished up the initial wiring on
the electric panel. |
| 18 Sep 08. Fairing!
|
 |
Started fairing in the T-hull fitting for the
speed/depth sender. Faired the keel slot with the 1st round of compound as
well. Epoxied the FR4 plate and the styrofoam together. Hopefully did not
glue it to the wet box.
See
Sep Pix. |
| 13-14 Sep 08.
Thru-hull fittings done.
|
 |
Got the holes for the t-hull fittings covered
with epoxy and then sanded and the fittings installed. Cut and fitted the
FR4 plate for on top and the insides of the wet box. Fitted the styrofoam
with the plates. Started the initial wiring on the electric panel. |
| 07 Sep 08. One big hole
deserves two more.
|
 |
Cleaned up the vacuum bag stuff from around
the keel slot. Then drilled the holes for the thru-hull fittings for the
speed/depth sensors and the ballast water intake Sofo Scoop. Cut styrofoam
for the wet box. |
| 06 Sep 08. Carbon around the
slot.
|
 |
Covered the slot and the outside hull with
carbon fiber, then vacuum bagged the mess. Could not get a good seal and
could not pull much vacuum. Also got the final topcoat on the floorboards. |
| 05 Sep 08. Hooray and up she
rises.
|
 |
Jacked the boat up today to have better access
to the bottom. Sanded the area around the keel slot. |
| 01 Sep 08. "After 3 years of
building a boat that is watertight you did what?"
|
 |
"Cut a hole in the bottom, a big hole!" That
was what Wendy had to say about the latest project. I cut the hole for the
keel today. After marking the hole I then rough cut it with my trusty saw
and then used the dremel tool to cut the ends and a plane to finish.
See
Sep Pix. |
| 31 Aug 08. Keel and Box.
|
 |
After days of sanding, grinding, smoothing and
a big hammer, the wet box and keel with bearings are all fitted together.
See Aug 08 Pix. |
| 27 Aug 08. Fine tuning of the
keel bearings.
|
 |
Worked on the fit of the keel bearings to the
keel today. A lot of detail sanding to get everything to fit with out
binding. Also drilled and sealed the mounting screws for the instrument
panel. |
| 25 Aug 08. Now where was I?
|
 |
Not doing any work on the boat or having fun.
I have been doing long put off maintenance on my truck, new timing belt,
spark plugs and other things like that. Today I finished the sanding on
the floorboards and epoxied the mounting blocks, for the the instrument
panel, in place. |
| 01 Aug 08. Keel fairing.
|
 |
Got the primer sanded on all of the keel
today. Coated the remainder of the backsides of the floor boards with
epoxy. See Aug 08 Pix. |
| 26 July 08. Instrument panel in
place. |
 |
Worked on the mounting blocks for the
instrument panel, sanded the one side of the keel and sanded the underside
of the floorboards and epoxied some of them. |
| 25 July 08. Instrument panel
epoxy.
|
 |
Painted the other side of the keel strut with
primer. Also sanded the instrument panel and coated it with the final coat
of epoxy. |
| 24 July 08. Keel primer.
|
 |
Back at work! Did some final sanding and then
painted one side with primer paint.
See July Pix. |
| 5-17 July 08. West Coast Race!
|
 |
We were at the start and finish for the 2008
West Coast Race for Minis. 3 boats made it to Victoria BC for the start.
Due to forecast weather, the start was delayed. The 3 boats then had a
short in harbor race in light wind and foggy conditions. By the time the
forecast cleared the start was set for July 10th. With the shorted time
constraints in was decided to end the race in San Francisco and to race
double handed. We got the 2 boats that remained started and then took off
to SF. This is a shot of Craig and Tom on Skyweb Express as they came in
under the Golden Gate Bridge, shortly before the finish.
See Race Pix. |
| 21 June 08. More keel fairing.
|
 |
Finished with the keel fairing today. Sealed
the exposed core cell foam in the axle area with epoxy. Also sealed with
epoxy, the LED light bars for the inside. We are off to help with the
West Coast Mini Race from Victoria BC to San Diego CA with a stop in San
Francisco CA.
See June Pix |
| 19 & 20 June 08. Drilling
holes. |
 |
Thanks to Dean W. for some great advice on how
to drill in thick stainless! The key point was slow speed. Also using good
cutting fluid and carbide bits. I started with the battery powered drill
in the screw setting, so it was running slow. Only problem was the battery
could only do two holes before needing to be recharged and because I used
the battery up so fast is was hot. So it would have to cool down before it
would take a charge. Switched to the cord drill motor and was very careful
not to run it fast. Because it was turning slow with a high load it too
quickly became too hot to handle. The fact it was over 110 degrees here
did not help any. So drill a couple of holes, fair keel, drill a couple of
holes, fair keel...... |
| 09 June 08. Back to fairing the keel.
|
 |
Tried a dry fit of the keel, bearings and wet box today.
Found that the keel will not fit through the slot in the box because it is
not faired. So out with the longboards and fairing compound. |
| 08 June 08. Light switches.
|
 |
Started the day by drilling the mounting bolt holes for
the keel bearings in the wet box. Then tried to drill the holes in the
stainless plate of the bearing holders. Well 6 burned up drill bits later
and all I had was 3 holes. Ordered new bits and moved on to a funner
project. Built up some LED reading lights and switches for general cabin
lighting. |
| 02 & 03 June 08. More of the keel bearing
holders.
|
 |
Continued with grinding the stainless steel keel axle
bearing holder and polishing it smooth. Also ground out the corners of the
carbon fiber box and finally I was happy with the fit of the holders.
Covered the holders with mold release and packing tape. Make a wooden
dowel to simulate the keel axle as I put epoxy bog around the holders for
a good fit in the box. Also covered the back of the floorboards with
epoxy.
Just knocked out the holders from the epoxy before it got too hard.
Some work involved to get them to break free. But after the packing tape
was pulled off, I've got a good fit.
See June Pix |
| 28 May 08. Wet box work.
|
 |
Cut the slot for the keel in the bottom of the wet box.
Finished with the grinding off of the corners of the keel bearing holders.
Then worked at getting a good fit with the holders and the bottom of the
box. See May Pix |
| 26 & 27 May 08. Floor boards and
Single point lift point done!
|
 |
Installed lock in the main hatch. Drilled the holes for
the single point lift point bushings and epoxied them in place. Covered
the floor boards with 2 coats of epoxy. |
| 22 May 08.
Aft railings done! |
 |
Bolted the aft railings on today. Mounted the tiller
extension on to the tiller. |
| 21 May 08.
Traveler track done!
|
 |
Got the traveler track and bar bolted in place today. No
real problems other then mashing my little finger with the hammer. Drilled
the holes for the aft railings. Also drilled the tiller for the extension. |
| 20 May 08. Standoffish.
|
 |
Made the standoffs for the traveler today. The traveler
where it crossed the deck needs to be supported, so I cut some Delrin rod
square on one end and angled to match the deck on the other. The other
problem is that the bolts to hold down the track ant the ends are not
available in stainless in the length needed. So I made bolts by using
stainless all-thread cutting it to length and then Locktighting and
staking nuts on one end. |
| 16 May 08. Hatch back on.
|
 |
Covered the instrument with carbon fiber. Then painted the
traveler bar and cabin top teak with clear paint. Sealed and mounted the
hatch in the new direction. Made the electric panel closed stop block and
epoxied it in place. |
| 15 May 08. Take it off and turn it 90 deg.
|
 |
The main hatch that is. After weeks of climbing in and out
of the cabin I decided that having the hatch open to the side was not
going to work. So off it came, the sealant was cleaned off and new holes
and G-10 tube were made. Not all was a step back as I had extra epoxy and
I made filler with it and filled a bunch of spots inside. See the May
pictures to find out what way the hatch will open. See May Pix |
| 14 May 08. A bit of everything.
|
 |
Last week I picked up the keel axel bearing holders from
the machine shop. Thanks for the great job Bobby! So today I started
grinding the corners down to match the wet box radius. I could only grind
for about a 1/2 hour or so before they would get too warm. So in between
seasons of grinding I finished off sanding the traveler bar and gave it a
final coat of epoxy. Also epoxied and filleted the backing blocks
for the traveler bar ends and stuck in the G-10 tube in the holes.
Fitted the instrument panel above the main hatch. |
| 09 May 08. Traveler bar.
|
 |
Drilled the mounting holes for the traveler today. Cut and
epoxied in the G-10 tube insets as well. |
| 02-04 May 08. Married!
|
 |
In between Wendy and I getting married and the big party
the next day I did find time to get some work done on the mini. Spent some
time vacuuming out and cleaning the boat. Fitted the floor boards. Mounted
the switch panel in the electric panel. Fitted the keel wet box. Then
today fitted the traveler support bar to the cockpit sides and epoxied in
plugs on the ends for mounting.
See May Pix |
| 28 Apr 08.
|
 |
Got the traveler bar out of the vacuum bag. Epoxied the
electric panel in place. Started cutting the teak and holly plywood for
floor boards.
See April Pix |
| 27 Apr 08.
|
 |
Trimmed and sanded the traveler bar, then cut the carbon
fiber and epoxied it to the bar. Then put the whole mess in a vacuum bag.
After that I fitted the electric panel to the hinge and drilled /
countersunk the mounting holes. |
| 22 Apr 08. Epoxy.
|
 |
Epoxied the traveler brace together and while I had the
epoxy out I coated the teak and the mounting holes. |
| 21 Apr 08. Boxes from Harken.
|
 |
A much smaller piece and a lot of saw dust later, I
finished shaping the teak above the hatch. Then the UPS man stopped with
the hardware order from Harken. After unpacking and sorting I started on
the reinforcing brace for under the traveler where it spans the cockpit. |
| 20 Apr 08. Drill jig and a piece of teak.
|
 |
Made a drilling jig for the holes on the mast. Also
started shaping a piece of teak for above the hatch. This will be the only
bright finished piece of wood on the outside of the boat. See April Pix |
| 16 Apr 08. Drilling the inserts.
|
 |
Drilled the holes for the bow railing. After much trial
and error and runs to the hardware store, I got the holes drilled in the
inserts. A piece of G-10 tube will pass thru the inserts and the mast to
tie both sides together. |
| 15 Apr 08. Oops and reshaping.
|
 |
Painted the railings and discovered that I had carefully
shaped the spreader inserts to a 20 deg sweep angle. We had planed for a
15 deg angle. So back out with the sand paper and reshape in inserts. |
| 14 Apr 08. Trimming and shaping the
inserts.
|
 |
Trimmed the insert stock to length and shaped them for a
snug fit in the spreader tube. Then cut them for the sweep and sanded to
fit the mast profile. Also the bow and stern rails came back from the
welder after being repaired from the shipping damage 3 years ago. No it
did not take the welder 3 years to repair the rails. Just 2 different
shops. The 1st shop I took the rails and keel bearings after 4 weeks and
the only progress was to move the parts from a table to a box in the
corner. Arg. So I got all the parts and took them to a shop recommended by
a co-worker. The next day the rails were done and they are well on the way
with the bearings. I then fitted the bow railing. |
| 10 Apr 08. laying up the inserts.
|
 |
Laid up the carbon fiber on the spreader inserts today. 10
layers of 3k twill weave CF. Also put on another coat of epoxy on
the electric panel. Maybe this time I won't scratch it before the epoxy is
hard. |
| 09 Apr 08. Spreader inserts.
|
 |
After a morning of troubleshooting, maintenance and repair
on the J/24 outboard, I got started on the inserts for the inboard
spreader ends. Shaped the foam and cut all the carbon and readied it for
lay up. |
| 04 Apr 08. Bagging the pole.
|
 |
Laid up the carbon fiber uni's to reinforce the pole to
the fitting. All went smoothly until I started to pull a vacuum. I had
placed a mixing cup on the inside with seal tape to close off the pole. As
the plastic closed down on the cup it just squeezed it and broke the seal.
So I stuck a cup in the other end. That's when I found the pole is not
vacuum tight. A whole roll of seal tape later I got most of it plugged to
pull a decent vacuum. |
| 03 Apr 08. More with the bow sprit pole.
|
 |
Shaped the sprit fitting and added sections of foam. Then
epoxied the fitting to the pole. |
| 02 Apr 08. Cabin
top clutches done!
|
 |
Started building up the bow sprit pole to forestay fitting
today. And mounted the cabin top rope clutches.
Thanks for all the interest in the quiz. Andy Abel got it right away.
It is the deck opening for the single point lift strap.
See April Pix |
| 31 Mar 08. A hint.
|
 |
We have gotten a couple of right answers to our quiz so
far. So to help the rest of you out before reveling the answer I took a
picture of the completed hole.
Email me
with your guess. |
| 29 Mar 08. Stanchions
done! And a quiz.
|
 |
Got the 4 lifeline stanchions are bolted down. All was
going well until I cross threaded one of the support studs. And then
proceeded to bust it off at deck level. Arrg! After much gnashing of
teeth, I drilled out the stud, threaded it with a tap and ran a bolt up
from inside.
Figured out where the line stoppers on the cabin top go and drilled the
mounting holes.
Also cut a big hole, as seen in the picture on the left, for..... That
is the quiz part. Can you guess what that hole is for?
Email me
with your guess.
See Mar Pix |
| 28 Mar 08. Not feeling well today.
|
| |
Sanded a bit on the inside where the stanchions bolt thru.
And then coated some epoxy on it. |
| 27 Mar 08. Cabin
top winch done! Forestay
fitting done!
|
 |
Mounted the cabin top winch and forestay fitting today.
The two aft screws and the eye bolt are thru-bolted. The rest of the
screws are bonded in epoxy as per the Gougeon's method. |
| 23 Mar 08. Inserts for stanchions.
|
 |
Cut G-10 tube for all the stanchion bases, forestay
fitting and cabin top winch. Drilled the holes for the winch and then
epoxied all the tubes in place. Sanded the filler on Mike's keel and
covered it with primer paint. |
| 22 Mar 08.
Rudder gudgeons and tiller bearing done! |
 |
Bolted on the rudder gudgeons today. Also mounted the
tiller bearing plate to the transom. Mike F. stopped by with his swing
keel from their O'Day 25. The axle shaft had rusted out completely and
board fell out of the boat. The only thing that kept him from losing it
was the pennant for retracting it. We sanded off the old anti fowling and
faired the leading edge and sides. |
| 18 Mar 08. Keel bearing holder?
|
 |
Yesterday afternoon I took all the stuff needed to the
machine shop to make the keel bearing holders. They had a hard time from
looking at the drawings and the stainless chunks of metal how it all would
fit together. So today I build a model of the bearing holder of core cell
foam to help them out. Drilled the holes in the deck for the stanchions. |
| 17 Mar 08.
Aft chain plates done!
|
 |
The aft chain plates for the running backstays are
mounted. Drilled the holes for the tiller. Tried to mount the rudder
fittings, but the bolts I had ordered managed to grow in transit and were
to long. Sigh. Made a pattern for the stanchion bases and marked
where the holes are to be drilled. Drilled the holes for the
forestay fitting and made up the bow eye bolt.
Today we are now 2100 hours into it.
See Mar Pix |
| 12 Mar 08.
Hatches done! |
 |
All of the hatches have been mounted. All went well except
for the main hatch where gravity was extra strong. If it could be dropped
it was, many times. |
| 11 Mar 08. Half way hatched.
|
 |
Got the two ports, the access plates on the aft deck and
the escape hatch installed today. |
| 10 Mar 08. Making holes.
|
 |
Have spent the previous days figuring out what kind of
fasteners I'll need to mount all the stuff to the hull. Today drilled the
holes for the hatches, rudder gudgeons, tiller mount and backstay
chainplates. Cut and epoxied in pieces of G-10 tube on all the holes where
it will be though bolted. Also faired some more on the keel. We went
over 2080 build hours today. If this was a job that would be 1 year! |
| 03 Mar 08. Keel fairing.
|
 |
Faired in around the axle and started with the foil. Also
cleaned up some drips of paint around the inside of the hatches.
See Mar Pix |
| 29 Feb 08. Axel cutting.
|
 |
Cut the axel to length. Yes I know the little cut-off
wheel is a slow way to do it. Even slower was waiting for the air
compressor to catch up. After that I added foam along the axel line for
fairing and then added fairing bog to the other side of the trailing edge. |
| 28 Feb 08. Keel donuts.
|
 |
Made donuts for the keel axel today. Also installed the
axel shaft in the strut. Did not intend to install it but by the time it
was in there was no getting it back out. Epoxied the donuts on either side
of the keel on the axel for thrust bearings. Faired in part of the strut.
Weighed the boat on the moving frame today. With frame it is 993 lbs. |
| 27 Feb 08. Hull painting completed!
|
 |
Painted on the last coat of non-skid yesterday. Pulled the
masking tape and.... Wow! Look at that! After moving the boat out for some
pictures I got back to work. Cut and installed the stainless steel rods
for the chain plates. Then started back in on the keel strut. Opened the
axel shaft holes up. Mixed up some fairing bog and slapped it on.
See Feb Pix. |
| 23 Feb 08. Non skid.
|
 |
Painted on the 1st coat of non-skid paint today. Mixed the
Perfection paint with non-skid compound Intergrip. |
| 22 Feb 08. Ready for non-skid.
|
 |
Masked off the boat today so I could apply the non-skid
paint. Then it started to rain. So much for painting today. |
| 17 Feb 08. Final coat of paint.
|
 |
Here's Wendy showing off her tipping skills. Rolled and
tipped the final coat of Perfection topcoat paint on the hull and cabin
sides. |
| 15 Feb 08. Painting the shinny areas.
|
 |
Wendy and I got the 2nd coat of the topsides paint on the
cabin sides and hull sides. We held off as the weather did not look so
good this morning, but by noon had cleared a bit. Well as these things go
as soon as I mixed the paint the clouds were back and as we finished it
started to rain. Closed up the garage and put on the heater to keep the
humidity down so the paint will not blush. |
| 10-11 Feb 08. No more sanding.
|
 |
Yeah right! Finished with the wet sanding and with a
little luck I will not need to do any more large area sanding.
See Feb Pix. |
| 09 Feb 08. A bit more primer.
|
 |
Primered the toe rails and the back of the hatch board and
electric panel. Oh yeah, more wet sanding. |
| 08 Feb 08 Toe rails on.
|
 |
Epoxied the two toe rail extensions in place and made the
fairetts around the base. Continued with the wet sanding. |
| 05 Feb 08. Paint 'n Sand
|
 |
Primered the toe rails and hatch board. Also got a bit
more of the hull side wet sanded. |
| 04 Feb 08. Wet Sanding.
|
 |
Wet and cold here today, too cold to have the door open.
Or if I want the epoxy to cure. Started wet sanding the hull and
decks today. Also covered the toe rails and hatch board with epoxy. |
| 03 Feb 08. Oops and odds and ends.
|
 |
Some new rule changes have come out from Classe Mini
concerning hatches and flotation volumes. As I was reading these new rules
I found that my toe rails do not extend aft far enough. So out with saws
and I made up a couple of sections of toe rails. Then ground off the paint
where they will attach. I also made a panel to cover the companionway for
the new rule, and started cutting the instrument panel for above the
hatch. Then covered the parts with epoxy. \
See Feb Pix. |
| 29 Jan 08. Shiny!
|
 |
Painted on the 1st coat of the topsides paint. Used
Interlux Perfection and rolled it on then tipped it off. Went on very well
and looks great. |
| 28 Jan 08. Clean up.
|
 |
Finished with all the touch up sanding and moved the boat
outside, so I could blow all the dust out of the shop. masked of the
bottom and wiped it clean. Will try to apply the 1st coat of finish paint
tomorrow, if the weather cooperates. And It looks like we have gone over
2000 hrs.
See Jan Pix. |
| 21 & 23 Jan 08. Dull.
|
 |
Not sanding, no sanding is fun! The last coat of primer
has been sanded smooth and dull. |
| 15,16, & 17 Jan 08. OK, what do we do after
we paint?
|
 |
I know we've had this question before. That's right, we
sand! Sanded the hull sides and the aft port deck. |
| 11 Jan 08. Paint.
|
 |
Got the last round of primer paint on the boat today.
Other then the mixing mishap all went on well. |
| 3,4,5,9 & 10 Jan 08. You guessed it,
sanding!
|
 |
Finally the primer is all sanded and cleaned. We have
masked off the bottom and are ready for the final coats of primer.
See Jan Pix. |
| 30 Dec 07. Sanding.
|
 |
I have been sanding the last primer coat as I have had
time. Today got 3 hours free and sanded the portside decks and shear. |
| 10 Dec 07. There goes another gallon of
primer.
|
 |
Covered the decks/topsides with 2 coats of primer. This is
a different brand of epoxy paint and for an "off white" color it is more
tan then white. |
| 05 Dec 07. Done with that.
|
 |
This is a shot of the last section of primer that was
sanded. It's done and ready for more primer. |
| 04 Dec 07. Still sanding.
|
 |
Continued with sanding primer. Got the foredeck and cabin
top sanded. When I got bored with sanding I cut the slots on the carbon
chainplates.
See Dec Pix. |
| 30 Nov 07. Sanding in the rain.
|
 |
Big rain storm in Phoenix today, with a total rain fall
forecast to be 2". We have not have this much rain from a single storm in
over 4 years. Completed the fairing of the chainplates on the hull sides.
Then continued with sanding the primer on the topsides. |
| 18 Nov 07. More fairing.
|
 |
Got the fairing on the chain plate area mostly faired.
Then added a bit of touch up compound for the last little bit. |
| 12 Nov 07. Fairing continues.
|
 |
Over the last couple of weeks, as I have had time, I've
continued with fairing in the carbon chainplates. Added more compound to
both sides and have sanded both to a rough fair. |
|
|
| |
|
|
|
| |
|
|
|
| |
|